Safety Has a Price: Manufacturing’s Most-Fined Sectors

Safety in the manufacturing industry is nonnegotiable, as workplace hazards can lead to devastating consequences. The gravity of Occupational Safety and Health Administration (OSHA) violations is underscored by the fines they attract. Understanding the top offenses and their associated penalties is paramount.

The cost of safety neglect

In 2022, OSHA fines reverberated through several manufacturing sectors, revealing the financial toll of safety lapses. The top sectors by fines paid annually for OSHA violations were:

  1. Chemical manufacturing: $10.9 million
  2. Primary metal manufacturing: $9.5 million
  3. Food and beverage manufacturing: $8.6 million
  4. Wood products manufacturing: $6.8 million
  5. Paper manufacturing: $5.6 million

These industries share a common characteristic: They’re classified as high-hazard sectors due to their elevated risk of workplace injuries and illnesses. Consequently, OSHA inspections are more frequent, and the penalties for violations are substantially higher.

Common violations in high-hazard industries

In the manufacturing sectors highlighted above, a few widespread OSHA violations warrant particular attention. Here are the costliest (and most common) OSHA violations affecting these sectors:

  • Fall protection: Fall protection is the most prevalent OSHA violation, impacting all industries. This violation involves not providing workers with proper fall protection equipment or disregarding the correct usage of the equipment. Employers should also offer training on how to use fall protection equipment, reminding employees of the potential hazards of falling from heights.
  • Machine guarding: Failure to protect workers from hazardous machine components is another frequent OSHA violation. Inadequate machine guarding can lead to serious injury or even death. Employers should ensure all moving machine parts are shielded to protect employees from possible injuries.
  • Electrical safety: Unsafe equipment and failure to follow electrical safety protocols are serious OSHA violations. Employers should implement electrical safety policies and provide workers with training on their use.
  • Hazardous chemicals: Hazardous chemical violations can occur when storing, labeling, or handling hazardous chemicals without the necessary personal protective equipment. To avoid this violation, employers should implement an OSHA-approved hazard communication program and offer employees training on the safe handling of hazardous chemicals.
  • Lockout/tagout: Lockout/tagout violations arise when adequate measures are not taken to lock out or tag out machinery during maintenance or repair operations. Not only does this violation come with hefty fines, but it can also result in severe injuries or even death. Confirm all machinery is locked out and tagged out before any maintenance or repair work is commenced.

A call for vigilance and prevention

OSHA violations serve as stark reminders of the importance of maintaining a safe work environment. By comprehending the most frequent violations and adopting preventive measures, employers can uphold worker safety and mitigate the risk of OSHA fines. High-hazard industries demand meticulous attention to safety protocols, training, and the implementation of cutting-edge technology to enhance both operational efficiency and employee well-being.

For innovation and productivity to thrive in manufacturing, safety must remain a top priority. Remember, safety isn’t just a requirement — it’s a fundamental commitment to protect the lives and livelihoods of all who contribute to the industry.

To help keep your equipment functioning safely and properly, you can always count on the professionals at Global Electronic Services. Contact us for all your industrial electronic, servo motor, AC and DC motor, hydraulic, and pneumatic needs — and don’t forget to like and follow us on Facebook!
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