Industrial sensor repair services and replacement parts are necessary for ensuring dependable, long-term operation. These devices have become key players in many industries, delivering significant advantages to companies worldwide.

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What Are Industrial Sensors?

Industrial sensors play a crucial role in machine automation, delivering valuable insights into instrument measurement and data acquisition. These input devices detect and measure changes in factors like temperature, position, electrical current, pressure and displacement, delivering updates that companies can use to guide maintenance and minimize downtime. 

Some of the primary types of industrial sensors include:

  • Proximity sensors: Proximity sensors detect the presence, position or movement of objects and convert this information into an electrical signal.
  • Temperature sensors: These devices collect thermal data from the environment and convert it into an electrical signal. 
  • Pressure sensors: Pressure sensors detect pressure signals from air, water and gas and transmit them into usable electrical outputs. 
  • Vibration sensors: Vibration sensors capture data from frequency changes, aiding in machine measurements like fault diagnoses.
  • Photoelectric sensors: These industrial sensors detect light beams from a target and use them to measure changes in light emissions.

Benefits of Industrial Sensors

Investing in industrial sensor replacements brings many benefits to companies, including:

  • Facilitating predictive maintenance: Industrial sensors can predict potential issues and foreshadow the need for equipment servicing before machines fail. 
  • Improving data capture: With industrial sensors, your company can better collect and analyze information from rich data sources, enabling you to gain a more holistic view of your operating environment and identify needs, trends and insights to improve processes and reduce disruptions. 
  • Increasing efficiency: Smart sensors positively influence numerous areas of your business, such as energy efficiency, productivity and costs. 
  • Improving decision-making: Sensors provide greater visibility into machine operation, enabling your company to make more informed, data-driven decisions. 
  • Minimizing downtime: When your organization leverages sensor information to make better decisions for your facility, you can reduce downtime and increase productivity. 

Common Problems With Sensors

Every industrial device experiences malfunctions from time to time, and sensors are no exception. That’s why it’s wise to learn about common sensor issues and know how to fix them:

  • Improper mounting: Sensors that aren’t mounted correctly may not read information accurately. If your industrial sensor doesn’t monitor changes properly, consider adjusting its position or changing the mounting surface.
  • Poor environmental conditions: If your sensors operate in an environment with excessive dust, noise, temperatures, emissions, shocks or vibrations, their life spans may shorten. Try evaluating your sensor’s location to determine if environmental effects are accelerating sensor failure. 
  • Wrong sensor type: The most common cause of sensor failure is using the wrong type of sensor for the job. If you experience random device failure or failure caused by wear and tear, consider researching other sensor types that may be better suited for your application needs. 

What Are the Applications of Industrial Sensors?

Industrial sensors are widely used for countless applications across all of the following industries:

  • – Aerospace
  • – Agriculture
  • – Oil and gas
  • – Health care
  • – Construction
  • – Automotive
  • – Tires and rubber
  • – Paper and pulp
  • – Restaurants
  • – Retail
  • – Manufacturing
  • – Medical
  • – Food
  • – Pharmaceuticals

Purchase Industrial Sensor Replacement Parts at Global Electronic Services Today

You can invest in reliable industrial sensor repairs or replacement parts at Global Electronic Services. Our factory-trained and certified technicians have the knowledge and experience needed to service any type of industrial electronics, motors, hydraulics and pneumatics in between one and five days.

Request a quote for industrial sensor repairs or replacement parts today!

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