Electric Motor Rewinding Service
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Motor rewinding restores electrical performance to failing motors by replacing damaged wire coils with new copper windings matched to the motor’s original specifications. This cost-effective process saves companies from purchasing brand-new equipment when only the electrical components have failed. Choosing to rewind or rebuild over a complete replacement allows businesses to avoid the long wait times of hard-to-find motors while extending the useful life of existing equipment.
Over time, a motor’s electrical insulation can break down from heat, vibrations and outside contamination, causing shorts or ground faults that can compromise performance. When motors show signs of electrical failure but still have sound mechanical components, rewinding provides an economical solution.
Global Electronic Services offers electric motor rewinding and rebuilding services for most makes and models of alternating current (AC) and direct current (DC) motors.
The Importance of Reliable and Accurate Electric Motor Rewinding
High-quality rewinding begins with documenting the original winding pattern, turn counts and wire specifications. These details allow technicians to match the replacement windings to the motor’s original construction. Technicians must balance the copper volume and insulation thickness carefully to reproduce the motor’s designed performance.
AC motors — including single and three-phase types — and DC motors can benefit from professional rewinding when electrical failures occur. The process is different between most motors because of their varying design and construction.
Despite common beliefs across the industry, properly executed rewinding can preserve motor efficiency rather than degrading it. Modern techniques using precision winding machines and quality materials can actually improve thermal characteristics in older motors while extending service life.
When Is Electric Motor Rewinding a Good Option Over Replacement?
Rewinding makes financial sense when electrical components fail while mechanical parts remain sound. Indicators of when a motor might require rewinding include:
- Burn marks or discoloration on windings from electrical overheating.
- Winding resistance values that deviate from the motor’s original specifications.
- Failed insulation resistance tests.
- Motors that trip circuit breakers under normal operating conditions.
- Intermittent performance that progressively worsens.
Consider replacement instead when motors have significant mechanical damage, when the core has been damaged by excessive heat or when the motor is old.
Why Select Us as Your Operation’s Trusted Motor Rewinding Company?
At Global Electronic Services, we use advanced winding machines that produce precise tension and wire placement during the rewinding process. After rewinding, each motor undergoes vacuum pressure treatments and testing to eliminate air pockets and verify thermal conductivity.
We provide free evaluations that can help you determine whether a rewind, rebuild or complete replacement is the best option for your company. Our 18-month in-service warranty exceeds industry standards, giving you peace of mind in your investment.
We offer a fast turnaround of three to five days, plus rush services available when needed. We also have a repair price guarantee on all electronic repairs and rebuilds.
Find Reliable Electric Motor Rewinding Services Near You Today
If you’re looking for an electrical motor rebuild or rewinding services near you, Global Electronic Services is the perfect choice. Request a quote online or call 877-249-1701 today to discuss your company’s needs.
