6 Critical Maintenance Tasks To Extend the Life of Robotics
Robots have become indispensable partners on the factory floor. These helpful heroes tirelessly carry out repetitive tasks so humans don’t have to. As a result, they increase productivity and precision. But like any other mechanical system, robots require consistent, meticulous maintenance to perform at their best and have a long, productive life.
Here are six critical maintenance tasks to extend the lifespan and improve the performance of your manufacturing robots.
1. Regular, consistent inspection
Regular inspections are the cornerstone of effective robot maintenance. An inspection involves examining the robot for signs of damage or wear and tear. Look for cracks in the robot’s structure, loose bolts, frayed cables, etc., and inspect sensors and actuators to confirm they’re functioning correctly. Early issue detection can prevent more significant problems later and lead to more informed maintenance.
2. Precision lubrication
Industrial robots consist of numerous moving parts requiring lubrication to reduce friction and wear. This is especially true of cobots and other front-line robotics. The specific lubrication needs will vary depending on the machine. Follow the manufacturer’s recommendations to avoid overlubrication or underlubrication, both of which can lead to problems.
3. Cleaning and general upkeep
Over time, industrial robots can accumulate dust, dirt, and other debris. This buildup can interfere with their operation and cause malfunctions. Frequent cleaning is vital, particularly in environments where robots are exposed to harsh conditions. Cleaning should encompass not only external surfaces but also internal components susceptible to contamination.
4. Routine data backup
Robots operate using digital systems, which means they capture, generate, and apply data. Regularly backing up this data is essential to prevent the loss of critical information in case of a system failure. Ensure backups are performed systematically and data can be quickly restored if needed. Backups are also important in maintaining an audit log, which can be a helpful tool for root cause analysis of larger robotic problems.
5. Timely software updates
Industrial robot software is continually evolving to enhance performance and security. Manufacturers release software updates to address bugs, improve efficiency, and strengthen cybersecurity. Keeping your robot’s software up to date is crucial to benefit from these enhancements. Timely installation of updates can also help to maintain compatibility with other systems and equipment.
6. Proactive electrical maintenance
Electrical components are at the heart of industrial robots. Regularly check and maintain electrical connections, wiring, and power sources. Loose connections or damaged wiring can lead to electrical faults disrupting the robot’s operation. Only trained personnel should perform electrical maintenance to ensure safety and compliance with industry standards.
Keep robotic investments in peak condition
Robots are invaluable assets for modern manufacturers and should be properly maintained to sustain their productivity and efficiency. Don’t overlook the factors and tasks described above. By staying vigilant and investing in preventative maintenance, you not only extend the life of your robots but also reduce the risk of costly breakdowns and downtime.
